Production Chaos
Streamlined

Complete Manufacturing ERP system with production planning, shop floor control, quality management, and real-time analytics. Optimize your manufacturing operations from raw materials to finished goods with intelligent automation.

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700+ Manufacturing Users 28+ Years Serving Middle East Manufacturers
Manufacturing Production Dashboard
Manufacturing Challenges

Problems We Solve for Manufacturers

Critical pain points that prevent manufacturing excellence

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Production Delays

Material shortages, machine downtime, scheduling conflicts causing missed deadlines and unhappy customers.

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Hidden Costs

Unable to track true production costs, material waste, labor inefficiencies eating into profit margins.

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Inventory Issues

Excess raw materials tying up cash, stock-outs stopping production, no visibility across locations.

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Quality Problems

Defects discovered too late, rework costs mounting, customer complaints, no traceability systems.

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Planning Nightmares

Manual scheduling chaos, capacity overload, unable to promise delivery dates with confidence.

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No Visibility

Can't see real-time production status, WIP inventory unknown, making decisions without data.

Complete Manufacturing Solution

Manufacturing Excellence. Automated.

FALCON ERP Manufacturing brings complete control over your production operations. From raw materials to finished goods, manage every aspect with precision and real-time visibility.

  • Intelligent production planning and scheduling
  • Real-time shop floor control and monitoring
  • Multi-level Bill of Materials (BOM) management
  • Work order and job tracking
  • Quality management and ISO compliance
  • Material Requirements Planning (MRP)
  • Capacity planning and resource optimization
  • Complete cost tracking and analysis
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Complete Manufacturing Suite

Everything You Need for Manufacturing Excellence

Comprehensive modules designed for modern manufacturers

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Production Planning

Advanced planning tools with finite and infinite capacity scheduling for optimal resource utilization.

  • Master production scheduling
  • Capacity requirements planning
  • Finite & infinite scheduling
  • What-if scenario analysis
  • Demand forecasting
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BOM Management

Multi-level bill of materials with revision control and engineering change management.

  • Multi-level BOM structures
  • BOM costing and analysis
  • Engineering change orders
  • Alternate BOMs
  • Recipe management
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Work Order Management

Complete work order lifecycle from creation to completion with real-time tracking.

  • Work order creation & scheduling
  • Material allocation & picking
  • Labor & machine tracking
  • Progress monitoring
  • Completion & closing
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Shop Floor Control

Real-time shop floor monitoring with barcode integration and machine data capture.

  • Real-time production tracking
  • Barcode & RFID integration
  • Machine data collection
  • Labor time tracking
  • Scrap & rework management
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Quality Management

Comprehensive quality control with ISO compliance and full batch traceability.

  • Quality inspection plans
  • Statistical process control
  • Non-conformance tracking
  • Batch & serial traceability
  • ISO 9001 compliance
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MRP & Materials

Intelligent Material Requirements Planning with automated purchase requisitions.

  • MRP calculations
  • Net requirements analysis
  • Automated requisitions
  • Safety stock management
  • Lead time optimization
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Cost Control

Detailed cost tracking with variance analysis and profitability reporting.

  • Standard vs actual costing
  • Cost variance analysis
  • Job costing
  • Activity-based costing
  • Profitability analysis
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Subcontracting

Manage outsourced operations with vendor tracking and quality control.

  • Subcontract work orders
  • Material issue to vendors
  • Vendor performance tracking
  • Quality inspection
  • Cost comparison
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Maintenance

Preventive maintenance scheduling to minimize downtime and maximize equipment life.

  • Preventive maintenance plans
  • Equipment maintenance history
  • Spare parts management
  • Downtime tracking
  • Maintenance cost analysis
30% Production Cost Reduction
40% Faster Delivery Times
25% Inventory Reduction
50% Less Manual Work
Manufacturing Modes

Supporting All Manufacturing Types

Flexible solution for every manufacturing methodology

Make to Stock Manufacturing

Make-to-Stock (MTS)

Forecast-driven production with inventory optimization

Make to Order Manufacturing

Make-to-Order (MTO)

Customer order-driven production scheduling

Configure to Order

Configure-to-Order (CTO)

Product configuration with option management

Engineer to Order

Engineer-to-Order (ETO)

Project-based manufacturing with custom designs

Process Manufacturing

Process Manufacturing

Recipe-based production with batch control

Discrete Manufacturing

Discrete Manufacturing

Assembly operations with component tracking

Why Manufacturers Choose FALCON ERP

Built specifically for the challenges of modern manufacturing. We understand your operations because we've been serving manufacturers across the Middle East for 28+ years.

  • Support for all manufacturing modes (MTS, MTO, CTO, ETO)
  • Multi-plant and multi-location capabilities
  • Complete integration with financial systems
  • ISO 9001 quality management compliance
  • Real-time production monitoring dashboards
  • Mobile apps for shop floor data capture
  • Barcode, RFID, and IoT device integration
  • Scalable from small shops to large enterprises
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Manufacturing Team Success
Comprehensive Reporting

Customizable Manufacturing Reports

Every report you need to manage and optimize production

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Production Reports

Complete visibility into production performance and efficiency.

  • Work order status reports
  • Production efficiency analysis
  • Machine utilization reports
  • Labor productivity tracking
  • OEE (Overall Equipment Effectiveness)
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Material Reports

Track materials from receiving through production to finished goods.

  • Material consumption analysis
  • WIP inventory reports
  • Material shortage alerts
  • Scrap and waste tracking
  • Material traceability reports
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Cost & Profitability

Detailed cost analysis and profitability tracking by job or product.

  • Job costing reports
  • Standard vs actual cost variance
  • Profitability by product/customer
  • Manufacturing overhead analysis
  • Cost reduction opportunities

Ready to Transform Your Manufacturing?

Join hundreds of successful manufacturers across the Middle East. Book your free demo today and see how FALCON ERP can optimize your production operations.